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Digital Printing

Digital Printing is a relatively new process of printing one-off or short runs with minimal set-up costs. Images are generated on a computer, and sent straight to the Digital Printer which operates much like a colour bubble-jet printer. 

The advantages of this method of printing for the point-of-sale industry are: 
Almost zero set-up cost to print (other than artwork cost).
Cost effectiveness of single print or very short runs.
Ideally suited to mock-ups or prototype production.
Ability to print direct to papers, translucent films or self-adhesive materials.
Disadvantages:
Only economical for very short runs
Need to over-laminate each print to ensure image stability.
Limited range of substrates (some machines can print to thicker rigid materials).

Step 1

The image is generated on computer (generally Apple Mac based) as for any other print artwork and the finished image is then sent to a RIP program, which converts the image and produces output ready for sending to the printer.
Click to view larger image

Step 2

Step 2 - click to view larger image

The required material is loaded into the Digital Printer (which are generally, but not always, roll-fed) ready for printing.

 

Step 3

The image is produced by printing the four primary colours (Red, Blue, Yellow and Black) from ink reservoirs carried on the printer head.

Step 3 - click to view larger image

 

Step 4

The finished image is removed from the printer and has an over-laminate applied using a laminator comprising a series of rollers. Laminates can be either gloss or matt finish. A double-sided adhesive film can be applied to the reverse of a plain print to turn it into a decal. 

Step 4 - click to view larger image

 

Step 5

The finished print is trimmed to size using either a knife and straight-edge, or a guillotine.
 
 
 

sub links

> vacuum forming

> screen printing

> signage

> offset printing

> c.n.c timber routing

> digital printing

> injection moulding

> acrylic fabrication

> design

> assembly and finishing

 

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