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Acrylic Fabrication

Point-of-sale units produced from acrylic sheet project a very clean, high quality image. Whilst the nature of the material does restrict the design of point-of-sale units somewhat, many applications are ideally suited to the sharp, clean image of acrylic. Acrylic is available in clear as well as any specific colour required - although there are minimum quantities required to produce specific colours.

Click to view larger image

Step 1

Sheets of acrylic are usually laser-cut into panels of the precise shape required prior to having their protective paper or plastic coating removed. In some cases the protective coating is left in place to further protect the unit during manufacture and transport to the customer. The panels are then placed on a bender which heats a narrow strip of the sheet at the point where the bend is required, whilst cooling the surrounding material with chilled water pumped through cooling rails either side of the heated element.
Step 1 - click to view larger image
 

Step 2

Once the panel has heated sufficiently to be pliable in the area of the bend, it is removed from the bender and placed in a jig which holds the panel in the required shape while it cools and again becomes rigid. Often a panel will be bent several times in different directions to achieve the desired result.

 

Step 2 - click to view larger image

Step 3

Joining of panels is usually achieved by using a fast drying solvent adhesive which holds the two panels together by slightly dissolving both pieces of acrylic in the area of the join. Some panels are also joined using bolts or other fasteners.

Step 3 - click to view larger image
 

 
 

sub links

> vacuum forming

> screen printing

> signage

> offset printing

> c.n.c timber routing

> digital printing

> injection moulding

> acrylic fabrication

> design

> assembly and finishing

 

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